SPARE PARTS
Nordson Quantum
7238961

KIT, Q-68XX 4MM BELT CNVYR

HANWHA
DECAN F2

The DECAN series models can handle a wide range of components
and maximize productivity with various PCB transfer systems.

· Secures the applicability to components and conveyor flexibility.
· Reduces production time by optimizing the motion sequence.
· Reinforces odd-shape component recognition by applying 3D lighting system

Features

Productivity

Dual Lane PCB Transfer System
Realizes zero PCB loading/unloading time by loading the PCB on the opposite lane and having it stand by during operation (productivity increases by 15% compared to a single lane)


Flexible Production

Supporting Modular Conveyor System for Various Production Environments
Allows optimum combination of conveyor modules by applying a modular conveyor replaceable on site (Shuttle ↔ Dual).


High Reliability

Prevents Reverse Insertion by Recognizing the Polarity Mark at the Bottom Surface of a Component
Recognizes the polarity mark at the bottom surface of a component using the 3-stepped 3D lighting.

Stage Camera 1EA is included

HANWHA
DECAN S2

High Performance

Productivity Improvement
Increases the speed and accuracy for placing microchips (03015) Applies dual-lane PCB transfer system (productivity increases by 15% compared to a single lane)
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High Reliability

Adopts a Linear Motor to Realize Low Noise and Vibration
Applies the twin servo control and linear motor to the Y-axis to realize low noise and vibration.

Flexible Production

Supporting Modular Conveyor System for Various Production Environments
Possible to produce various models depending on the Modular Conveyor System replaceable on site.

Easy Operation

Reinforces the Convenience of Machine Software Operation
The built-in optimization software allows a PCB program to be easily created and edited.

HANWHA
DECAN L2

The DECAN series models can handle a wide range of components
and maximize productivity with various PCB transfer systems.

· Secures the applicability to components and conveyor flexibility.
· Reduces production time by optimizing the motion sequence.
· Reinforces odd-shape component recognition by applying 3D lighting system

Features

Productivity

Dual Lane PCB Transfer System
Realizes zero PCB loading/unloading time by loading the PCB on the opposite lane and having it stand by during operation (productivity increases by 15% compared to a single lane)


Flexible Production

Supporting Modular Conveyor System for Various Production Environments
Allows optimum combination of conveyor modules by applying a modular conveyor replaceable on site (Shuttle ↔ Dual).


High Reliability

Prevents Reverse Insertion by Recognizing the Polarity Mark at the Bottom Surface of a Component
Recognizes the polarity mark at the bottom surface of a component using the 3-stepped 3D lighting.

SPARE PARTS
Nordson ASYMTEK
Refrencia interna ASYM6651925

FRU, CONVEYOR X-AXIS REBUILD, SL-940/1040

SPARE PARTS
Nordson Quantum
7241300

PWA, CM CONVEYOR CONTROLLER

Test the largest boards

Features
Multi-Mode Dual Side Probing
Test also the biggest ones.
Best Measurement Accuracy
Fast and accurate probing on the smallest components

Key features
Dual side probing: full accessibility & parallel test
Large boards testing: 1000 x 610mm (39.4 x 24’’)
20 kg max board weight
Full test coverage
Conveyor / Automatic / Manual board loading
Micro-SMD & flexible circuit probing

SPARE PARTS
Nordson ASYMTEK
Refrencia interna ASYM6651923

FRU, CONVEYOR WIDTH REBUILD, SL-940

Non-Stop Selective Soldering Delivers Results
Choose from the Synchro 3, 5, or 5 XL, offering three or five soldering stations. All Synchro systems process several boards simultaneously, in various quantities, using different alloys and nozzles or a single fixed nozzle size. The system configuration includes a Microdrop drop-jet fluxer and can accommodate multiple solder nozzles to apply lead-free and leaded alloys.

The SELECT Synchro:
• Fast. Boards continuously travel through the system, boosting throughput by 20-40% for most applications, with more gain possible if conveyance and soldering times are comparable.
• Easy to use. Automatically balances soldering work between soldering pots for increased throughput.
• Compact. Due to the minimal pot and fluxer motion in the conveyor direction, all Synchro systems reduce the system footprint, with the Synchro 5 reducing footprint by as much as 60% compared to traditional multi-station systems.
• Flexible.Depending on the system, supports up to three or five solder pots, each with the ability to accommodate different nozzle sizes, eliminating the need to change nozzles.
• Dependable.. Forms reliable solder joints without overheating neighboring components to protect product performance.

Choose a System Package:
• Essential – The Synchro 3 and 5 systems offer non-stop selective soldering productivity for 2500 mm x 460 mm boards.
• Large-Scale – The Synchro 5 XL system offers non-stop selective soldering productivity for 2500 mm x 680 mm boards.

Base model includes:
• Three solder pots (Synchro 3).
• Five solder pots (Synchro 5).
• Independent areas for concurrent fluxing, preheating, and soldering.
• SMEMA compatible with positive board location.
• Automatic conveyor-width adjustment.
• MicroDrop drop-jet fluxer.
• Flux-level sensing.
• Top and bottom heaters.
• Full titanium solder pot and pump assembly.
• Quick-change magnetically coupled solder nozzle.
• SolderWorks Editor software for easy point-and-click programming.

The Integra® 508.3 selective soldering system is ideal for high-volume production.

High Volume, Maximum Productivity
The multi-station, two-solder-pot Integra 508.3 combines fluxing, pre-heating, and soldering to increase throughput and reduce cycle time significantly.
Receive your essential selective soldering system with minimal lead time.

The Integra 508.3:
• Flexibility. The two-segment configuration can solder two boards in-line with two segmented conveyors without the boards being panelized or requiring tooling.
• Parallel processing. In-line parallel processing significantly increases throughput.
• Simple maintenance. Full titanium solder pots compatible with all solder alloys plus easy tool-free maintenance.

Essential System Capabilities
• Productivity – With two solder pots, a MicroDrop drop-jet fluxer, extensive pre-heat capabilities, two solder pots, and two-segment in-line parallel processing, the Integra 508.3 is essential for advanced productivity.

Base model includes:
• MicroDrop drop-jet fluxer.
• Flux-level sensing system.
• Two solder pots.
• Nozzle width measuring.
• Parallel soldering capabilities for panelized and non-panelized boards.
• Small and large nozzle soldering capabilities for boards up to 700 x 508 mm.
• SMEMA conveyor with positive board location.
• All titanium solder pot and pump assembly.
• Quick-change magnetically-coupled solder nozzles.
• SolderWorks Editor and machine control software.

The Integra® 508.4 selective soldering system is ideal for high-volume production.
High Volume, Maximum Productivity
The multi-station, four-solder-pot Integra 508.4 combines fluxing, pre-heating, and soldering to increase throughput and reduce cycle time significantly.
Receive your essential selective soldering system with minimal lead time.

The Integra 508.4:
• Flexibility. The two-segment configuration can solder two boards in-line with two segmented conveyors without the boards being panelized or requiring tooling.
• Parallel processing. In-line parallel processing significantly increases throughput.
• Simple maintenance. Full titanium solder pots compatible with all solder alloys plus easy tool-free maintenance.

Essential System Capabilities
• Productivity Plus – With four solder pots, a MicroDrop drop-jet fluxer, extensive pre-heat capabilities, and two-segment in-line parallel processing, the Integra 508.4 takes advanced productivity to the next level.

Base model includes:
• MicroDrop drop-jet fluxer.
• Flux-level sensing system.
• Four solder pots.
• Nozzle width measuring.
• Parallel soldering capabilities for panelized and non-panelized boards.
• Small and large nozzle soldering capabilities for boards up to 700 x 508 mm.
• SMEMA conveyor with positive board location.
• All titanium solder pot and pump assembly.
• Quick-change magnetically-coupled solder nozzles.
• SolderWorks Editor and machine control software.

Selective Soldering Versatility
The Cerno 508.1 is an all-in-one system that combines fluxing, preheating, and soldering for easy integration into batch or in-line production.
Receive your selective soldering system with minimal lead time.

The Cerno 508.1:
Single or dual processing. Choice of single drop-jet fluxer and solder pot or dual drop-jet fluxers and dual solder pots for independent double processing.
Simple maintenance. Full titanium solder pots compatible with all solder alloys plus easy tool-free maintenance.
Flexibility. The two-segment configuration can solder two boards in-line with two segmented conveyors without the boards being panelized or requiring tooling.

Choose a System Package:
Essential – The Cerno 508.1 S offers single-pot selective soldering for batch and in-line production, accommodating boards up to 508 x 508 mm (20 x 20 in.).
Flexible Efficiency – The Cerno 508.1 Two-Segment offers dual-pot selective soldering in three modes for batch and in-line production, accommodating boards up to 350 x 508 mm (13.8 x 20 in.).

Base model includes:
MicroDrop drop-jet fluxer.
Flux-level sensing system.
One solder pot.
Nozzle width measuring.
SMEMA conveyor with positive board location.
All titanium solder pot and pump assembly.
Quick-change magnetically coupled solder nozzles.
SolderWorks Editor and machine control software.

Innovative procedures adjusted to the material and product
The optimum heat management of the RDS lacquer dryer with upper and lower heaters works with infrared radiation (IR) and/or convection to dry a wide range of materials reliably. By implementing these two heat transfer processes, the systems are optimally designed for the processing of lacquers and castings containing solvents. The exceptional thermal insulation of heating zones and the individually adjustable temperatures allow for optimum profiling of your drying processes – which are perfectly adapted to the requirements of the products. In the drying phase, the temperature is maintained until the material has hardened completely. A stronger convection is needed for this, as the evaporating solvents need to be discharged. After the drying process, the warm process atmosphere is extracted. Despite this, the component still has an outlet temperature of around 60°C. A separate air or water-cooled cooling unit is available as an option here and can be used to achieve significantly lower temperatures.
Convective drying
When drying using the convection process, the process atmosphere is heated up using a hot-air fan and then flows onto the components. The heating elements are attached above and below the transport system. The flow speeds of the upper and lower heating zones are individually adjustable so that the assembly is heated through evenly. This prevents tension in the material.

Combination heating process with IR
In the combination heating process, the heat transfer is carried out with infrared radiation, which is supported by central convection heating. All heating chambers are equipped with high-performance IR radiators. The IR radiation penetrates the circuit board and drives out the solvents from the interior. This enables a faster and more efficient drying process. For the additional convection, the volume flow can be pre-set. The heating base of all IR radiators can also be equipped with glass covers to protect against contamination and for easier cleaning.

Flexible transport systems
The RDS drying systems can be designed with single lane or dual lane transport, with a pin chain conveyor and variable width adjustment or as heavy load transport for goods carriers based on the customer’s requirements. The optional underfloor return transport that can be integrated offers a space-saving solution for circuit board/goods carrier return.

The following transport versions are available:
• Single lane transport: 80 – 460mm
• Dual lane transport: 2 x 90 – 250mm
• Heavy load transport: in accordance with customer requirements

Exhaust system and integrated extraction
The exhaust system ensures safe removal of solvents among other things. Appropriate mechanisms are attached to the input and output of the process chamber, as well as between the heating zones. The process exhaust air is supplied directly to the extraction through the fan. The substances to be hardened and the exhaust products released determine the extraction volume. The extraction function is monitored by a pressure sensor. If there is a problem, the heating switches off automatically and the inflow of new components is stopped. This prevents any flammable gas mixtures from forming in the system.

Cooling zone
In the air-cooled cooling zune, the hot process exhaust air is extracted via the attached exhaust hoses. As well as this, cold ambient air is aspirated and blown in via the panel of nozzles to cool the components. With the water-cooled cooling option, the cooling process is carried out via heat exchangers. There is the option of controlling the cooling process precisely with separately adjustable fans in the individual zones and influencing the cooling gradient accordingly.

Easy maintenance
The control elements of the RDS drying system are easily accessible for minimal maintenance costs. The heating base of the IR radiator can also be equipped with glass covers to protect against contamination and for easier cleaning. This considerably reduces the maintenance required and increases the service life of the radiators. Here, Rehm relies on tried-and-tested components from the reflow soldering systems.

HANWHA
SM471 PLUS

Fast Chip Shooter

SM series models are the best selling products and have been proven by many customers worldwide.

· High-performance chip shooter with a new fly camera
· World's highest speed of 78,000CPH among chip shooters of the same class
· With two gantry dual-lane construction, supports various production modes

Productivity

On-the-fly Placement Method
Possible to recognize a component without stopping while moving after component pickup Minimizes the moving time between pickup and placement positions and ensures zero recognition time
Performance

Dual Lane Shuttle Conveyor
Maximizes the productivity of small boards through dual lane production Secures scalability to large boards using a shuttle conveyor

Reliability

Component Monitoring before/after Placement
Inspect a nozzle for contamination during production to prevent non-inserted and dumped components in advance.

Easy Operation

Easy Component Registration (New Part Editor)
Possible to register component information with the clicking of a mouse by applying a Drag & Drop based component registration system

MSTECH Europe
Classic-DTMML-250

"Dual track multi Magazine (mm) loader, Motorized width adjustment; NG/OK reject functions; PCB Max(mm): 330x250; PCB Min. (mm): 50x50; Magazine (mm): 355x320x560

Application:

This system is designed to load the PCBs into the SMT line, with the capability to handle the dual lane transportation functions, it can be selected by the customer for the different working mode.

The machine is with a special pusher design, and allowed a very impact dimensions and helped the customer to save the line length.


1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.

Features

• Efficient management of Good & No good boards from upstream system

• Dual lane high speed unloader function are selectable in the software

• Multi magazine capability to handle total 6 magazines (Optional)

• Panasonic connect PLC program control

• Selectable pitch settings from 10mm to 80mm;

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform.

MSTECH Europe
Classic-DTMML-330

"Dual track multi Magazine (mm) loader; Motorized width adjustment; NG/OK reject functions; PCB Max(mm): 440x330; PCB Min. (mm): 50x50; Magazine (mm): 460x400x563
Application:

This system is designed to load the PCBs into the SMT line, with the capability to handle the dual lane transportation functions, it can be selected by the customer for the different working mode.

The machine is with a special pusher design, and allowed a very impact dimensions and helped the customer to save the line length.



1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.
Features

• Efficient management of Good & No good boards from upstream system

• Dual lane high speed unloader function are selectable in the software

• Multi magazine capability to handle total 6 magazines (Optional)

• Panasonic connect PLC program control

• Selectable pitch settings from 10mm to 80mm;

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform."

MSTECH Europe
Classic-DTMML-390

Dual track multi Magazine (mm) loader; Motorized width adjustment; NG/OK reject functions; PCB Max(mm): 530x390; PCB Min. (mm): 50x50; Magazine (mm): 535x460x570
Application:

This system is designed to load the PCBs into the SMT line, with the capability to handle the dual lane transportation functions, it can be selected by the customer for the different working mode.

The machine is with a special pusher design, and allowed a very impact dimensions and helped the customer to save the line length.



1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.

Features

• Efficient management of Good & No good boards from upstream system

• Dual lane high speed unloader function are selectable in the software

• Multi magazine capability to handle total 6 magazines (Optional)

• Panasonic connect PLC program control

• Selectable pitch settings from 10mm to 80mm;

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform."

MSTECH Europe
Classic-DTMML-460

Dual track multi Magazine (mm) loader; Motorized width adjustment; NG/OK reject functions; PCB Max(mm): 535x460; PCB
Min. (mm): 50x50; Magazine (mm): 535x530x570

Application:

This system is designed to load the PCBs into the SMT line, with the capability to handle the dual lane transportation functions, it can be selected by the customer for the different working mode.

The machine is with a special pusher design, and allowed a very impact dimensions and helped the customer to save the line length.


1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.

Features

• Efficient management of Good & No good boards from upstream system

• Dual lane high speed unloader function are selectable in the software

• Multi magazine capability to handle total 6 magazines (Optional)

• Panasonic connect PLC program control

• Selectable pitch settings from 10mm to 80mm;

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform.

MSTECH Europe
Classic-DTMML-Flex

All size Magazine (mm) version; Motorized width adjustment; NG/OK reject functions; PCB Max(mm): All sizes; PCB Min. (mm): 50x50; Machine Size (mm): Motorized conveyor width adjustment; Magazine (mm): 355x320x563 / 460x400x563 / 535x460x570 / 535x530x570

Application:

This system is designed to load the PCBs into the SMT line, with the capability to handle the dual lane transportation functions, it can be selected by the customer for the different working mode.

The machine is with a special pusher design, and allowed a very impact dimensions and helped the customer to save the line length.



1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.
Features

• Efficient management of Good & No good boards from upstream system

• Dual lane high speed unloader function are selectable in the software

• Multi magazine capability to handle total 6 magazines (Optional)

• Panasonic connect PLC program control

• Selectable pitch settings from 10mm to 80mm;

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform.

MSTECH Europe
Classic-MML-250

"Multi Magazine (mm) loader; Motorized width adjustment; NG/OK reject functions; PCB Max(mm): 330x250; PCB Min. (mm): 50x50; Machine Size (mm): 1265x740x1650; Magazine (mm): 355x320x563

Application:

The multi magazine loader is used when a magazine of PCB boards needs to be loaded into a production line, this units is capable of handling total 4 units of magazine that can be easily be accessed from the front of the machine, it is used in high volume applications.

1.Used in SMT line front, sends PCB from magazine to downstream machine.
2.The unit loads your production line automatically by pushing PCB’s out of the magazine onto the conveyor of the downstream machines. Full magazines are inserted at an ergonomic low level.
3.Located at the first stage of SMT line, this unit transfers PCBs stacked in a magazine rack to the downstream machine using a pneumatic pusher one by one.

Features

• Panasonic PLC program control

• magazine capacity: 4 magazine (Top 1+ down 2+ middle 1)

• Selectable pitch settings

• Tower-light display for machines working status.

• Flexible platform to suit standard magazines

• Exchangeable magazine from the rear of magazine

• Stepper motorized type pusher to enhance working stability

• Pusher position adjustable to Centre for the boards

• Use the friendly touch screen panel

• Magazine infeed and outfeed are automatically driving by motor on the platform.

• SMEMA compatible "