Advanced ultra violet conformal coating curing system
The high performance surface light source is integrated into our fully integrated Modular System with a simple flexible control system transport conveyors and a range of options and accessories to meet every need.
The UV irradiation source has world best efficiency using high power LED’S. Frequency is tuned to 395nm.
Integrated, programmable forced air cooling over the entire 500mm x 400mm area.
The small footprint is fully ready for simple integration into any automated line, full SMEMA compatibility & Industry 4.0 data export functions give extraordinary capability & traceability.
FLEXIBILITY ON DIMENSIONS
- Support for panels PCBS and Pallets
- From small: 50 mm x 50 mm to full size: 710 mm x 550 mm
BOARD DETAILS
- Board with adjustment: 50-550 mm (1.97-20 in.), front rail fixed
- Board component height: 150 mm (9.5 in.) above or below board
- Board/pallet weight: ≤ 12.0 kg/m (24 lbs.) max.
- Board/pallet thikness: 0.6 mm (0.02 in.) min., 25 mm (1 in.) max
NO INFRARED RADIATION
Cold light source, suitable for curing all kinds of heat-sensitive materials
Lamp Controller
- Panel Display: LCD operation
- Power: 0-100% adjustable
- Temperature monitoring
- Power Supply: 110/220VAC 50/60HZ
Advantages
OVER OTHER CURING SYSTEMS
- UV dose simple -production concept simple
- Process stability and repeatability is assured with minimum parameters
- Full board area covered in one shot -even coverage: no wrinkles, no shadows
- No additional variables, no reflector, longer lamp lifetime
UV LED IRRADIATION
- UV LED irradiation head with powerful UV LED’S – covers full board
CURING AREA
- Efficient curing area of 500×400 mm at a distance of 10 to 400mm
FOCUSSED SPECTRAL WAVELENGHT 395NM
- All new LED cure coating materials have specific wavelenghts for curing
- Other wavelenghts are just waisted energy
LED Advantages
- Very fast: 100% curing <2 secs
- Low process temperatures
- Low power consumption
- Low infrastructure requirement
- Small footprint
- Very simple & stable configuration
- Very high component clearance <400 mm
Traceability
Process Tracker: Connect to FIS/MES system
Bar Code & Data Matrix Code Reader Software connection
Real time monitoring
Product Application
Flexible integration of a wide range or products and processes including:
- SMT PCB/PCBA conformal coating
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Medical supplies
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Optical Bonding Display
- Wavelength: 395nm. Options: 365nm, 385nm, 405nm
- Electric Power: 1800w
- Curing Area: 500x400mm (option curing area 800x500mm)
- Curing Side: Top side (option top and bottom) in top conveyor or return conveyor
- Best Curing Distance: 50-150mm
- Power Intensity: 1000mW/cm2 (at 15cm of working distance)
- Cooling method: Fans cooling
- Humidity Control: Air conditioner (humidity & TºC control closed loop) (option)
- No need to warm up after power on: Instant turn on/off. It reaches the maximum light intensity instantaneously, increasingly lamp lifetime
Irradiance mapping @15cm
Irradiance profile @15cm