NS Integra 5085

Integra™ 508.5

The Integra™ 508.5 is a multi-station selective soldering system designed for high-volume applications with maximum throughput. Due to its modular design, the Integra™ 508.5 can be matched to the requirements of various high-volume applications.

Available in four variants, the Integra™ 508.5 features concurrent fluxing, preheating and soldering and can be configured with two or three in-line soldering stations for maximum output.

  • Multi-stage operation with combined flux and preheat plus selective soldering stations for concurrent fluxing, preheating and soldering
  • Variants available with two or three soldering stations for high-volume, high-performance selective soldering
  • Choice of single or dual drop-jet fluxers and solder pots for either simultaneous parallel or independent double processing modes
  • Parallel processing significantly increases machine throughput while double processing broadens soldering flexibility
  • Full titanium solder pots compatible with all solder alloys plus easy tool-free maintenance

Versatility

With its flexible configuration, the Integra™ 508.5 is a versatile selective soldering platform and can be equipped for either single, parallel or double processing. Use of a single drop-jet fluxer and solder pot allows soldering of printed circuit boards as large as 508 x 508 mm (20.0 x 20.0 in.).

When configured with dual drop-jet fluxers and dual solder pots, the Integra™ 508.5 can be used in two different modes and is capable of processing up to 10 boards at one time. The parallel processing mode enables fluxing and soldering of two printed circuit boards in each fluxing and soldering station at the same time doubling machine productivity.

The double processing mode allows soldering with multiple size nozzles within the same program enhancing flexibility and increasing productivity.
A single drop-jet fluxer and dual solder pots can be used in the double processing mode and is ideally suited for the use of two different solder alloys without requiring physical changing of solder pots.

Value

With a reputation for innovation, comprehensive process solutions from Nordson SELECT ensure a maximum return on investment and low cost of ownership. From initial process development through full-scale production, you are supported by our experienced worldwide engineering, applications development and technical service network.

Motion System

Z accuracy ±50 μm (0.002 in.)

Z repeatability (1): ±50 μm (0.002 in.), 3 sigma

Z velocity: 0.05 m/s peak (2 in./s)

X-Y accuracy ±50 μm (0.002 in.)

X-Y repeatability (1): ±50 μm (0.002 in.), 3 sigma

X-Y velocity: 0.2 m/s peak (8 in./s)

Computer

PC with Windows® operating system

Software

PhotoScan “point-and-click” programming editor and

machine control software

Solder Pot Capacity and Weight

Capacity (2): Approx. 12.0 kg (26.4 lbs.)

Total weight of tin-lead solder together with solder pot and

pump assembly (2): Approx. 22.4 kg (49.2 lbs.)

Total weight of lead-free solder together with solder pot

and pump assembly (2): Approx. 19.7 kg (43.3 lbs.)

Solderable Area (X-Y)

Single, parallel or double operating mode (3, 4):

Max. 508 x 508 mm (20.0 x 20.0 in.)

Min. 50 x 50 mm (2.0 x 2.0 in.)

Board Handling Capability

Max. board size: 508 x 508 mm (20.0 x 20.0 in.)

Min. board size: 50 x 50 mm (2.0 x 2.0 in.)

Conveyor

Max. board/carrier length: 508 mm (20.0 in.)

Min. board/carrier length: 50 mm (2.0 in.)

Max. board/carrier width: 508 mm (20.0 in.)

Min. board/carrier width (4): 50 mm (2.0 in.)

Max. board/carrier thickness: 15.2 mm (0.6 in.)

Max. overboard clearance: 120 mm (4.7 in.)

Max. underboard clearance: 40 mm (1.5 in.)

Edge clearance (5): 3 mm (0.12 in.), edge conveyor

including on-rail clamps

Transport height: Conforms to SMEMA standard

for conveyor height; height

adjustable from 940-965 mm

(37.0 – 38.0 in.) from floor to

bottom of board

Load capacity (6): 7.5 kg (16.5 lbs.)

Operation modes: Automatic (SMEMA), manual or

pass-through

Facilities Requirements

System footprint: 5540 x 1700 mm (218.1 x 66.9 in.)

Compressed air: 6 bar min., 8 bar max.

Power (mains) (7): Power supply accommodates 3 phase,

400VAC, 50-60 Hz, 26-34 kW, 30-32 A

Nitrogen: 99.99% (4.0) pure, 4-6 bar, 1.3 m³/hour (each

single pot station), 2.6 m³/hour (each dual

pot station)

Ventilation: Rear 150 m³/hour per duct, three 100 mm

(4.0 in.) dia. ducts

System weight (8, 9): 3000 kg (6600 lbs.)

(1) Repeatability is measured at full rated system speed.

(2) Solder capacity and total weight of each solder pot

and pump assembly varies depending on solder alloy.

(3) Board size is reduced when operating in parallel or

double modes

(4) Contact factory regarding smaller or larger

boards/carriers.

(5) Edge conveyor conforms to SMEMA standards.

(6) Total weight of all parts on conveyor at any one time.

Contact factory regarding requirements for greater

load capacity.

(7) Electrical power varies depending on configuration.

(8) System weight varies depending on configuration.

(9) Configuration dependent. Other configurations may

be available. Contact Nordson SELECT.

Windows is a registered trademark of Microsoft

Corporation in the United States and other countries.

Standards Compliance

SMEMA, CE