Select Coat SL-940 Conformal Coating System
The Nordson ASYMTEK Select Coat conformal coating system is designed to provide the highest quality and productivity for automated coating processes. The system is available in batch, in-line, and customized configurations. A variety of fluid systems and applicators increase flexibility in applying a range of fluids. Conformal coaters specified for today’s needs can be modified as future requirements evolve. Utilizing the dual or triple bracket, the Select Coat can handle up to three individually controlled applicators, including airless film coaters, tri-mode swirl, and droplet.
The Select Coat® conformal coating machine provides the highest productivity and quality for your automated coating processes
- Automate your conformal coating with state-of-the-art process controls, world-leading know-how, expertise in fluid dynamics, and award winning global customer support
- Feature-rich software interface simplifies the science of conformal coating while appreciating the art
- Upgradable, modular design accommodates evolving needs
- Wide variety of options allows for a specific and optimized solution
- High-speed, high-accuracy coating system delivers higher productivity and yield
Process parameters are recorded and traceable through EasyCoat® software. Fluid and air pressure are set and monitored through software-controlled electronic regulators. A complete process history can be maintained in log files for these critical parameters. Teaching your coating program is simple both offline or on the Select Coat system. Offline programming in your office avoids production downtime and can easily be transferred directly to the production line.
A wide range of conformal coating process parameters can be monitored for statistical process control, including Nordson ASYMTEK’s optional Fan Width Control, Viscosity Control System, Bar Code System, Flow Monitoring, and Vision System. These processes are automatically maintained within limits and process status is logged for traceability. This information can be exchanged with customer-specific Factory Information Systems (FIS) and Manufacturing Execution Systems (MES) to ensure factory production workflow.
The Select Coat conformal coater includes multiple, concurrent design aspects to ensure that operations remain within Low Flamable Limits (LFL) standards and thereby avoid entering an ATEX-governed environment. The Select Coat is designed with a unique downdraft ventilation system that provides an efficient path for VOC removal.
Our conformal coating equipment has been independently tested and certified for compliance with relevant safety standards including CE, NFPA and SEMI.
Several additional options are available for the Select Coat conformal coating system. These options include:
- Factory Information System (FIS)
- Vision System
- Dual Toggle applicator ability
- Flow Meter
- Pattern Recognition Software
- Bar Code Recognition System, 1D or 2D
- Programming Camera
- Black Light
- Board Presence Sensor
- Laser Pointer Programming Tool
- Fiducial Find Camera
- Solvent Cup with Fluid Level Sensor
- Low Fluid Sensor
- Low Fluid Scale
- Material Change Over (manual)
- Pre-queue Board Station
- Light Beacon
Motion System
Type: Closed-loop servo motors
with encoders
X-travel: 500 mm
Y-travel: 525 mm
Z-travel: 100 mm maximum
Encoder Resolution: 0.005 mm. (0.0002 in.)
X-Y Velocity: 1.0 m/s (39.4 in./s)
X-Y Acceleration: 1 g peak with S-curve jerk control
Z-Axis Velocity: 250 mm/s (10 in/s)
X-Y Repeatability: 0.025 mm. (0.001 in.), 3 sigma
Z-Axis Repeatability: 0.025 mm. (0.001 in.), 3 sigma
X-Y Resolution: 0.010 mm. (0.0004 in.), 3 sigma
Z-Axis Resolution: 0.025 mm. (0.001 in.), 3 sigma
Positional Accuracy: 0.075 mm. (0.003 in.), 3 sigma
Dispense Area
Dependent upon system configuration. Contact Nordson ASYMTEK for specifics.
Conveyor
In-line: Standard chain conveyor
Motor driven width adjustment: 35 to 475 mm (1.4 to 18.7 in.)
Maximum clearance: 100 mm (4 in.) above and below PCB
Maximum pallet/PCB weight: 5 kg (11 lbs.) [Optional: 7 kg (15 lbs.)]
Adjustable Tooling Rails
Aluminum extrusion profile: The rail spacing is adjusted
by moving the back rail
Width adjustment: 35 to 475 mm (1.4 to 18.7 in.)
Maximum clearance: 100 mm (4 in.) above and below PCB
Maximum pallet/PCB weight: 7 kg (15 lbs.)
Tooling plate is also available: Aluminum; 5 mm (0.2 in.) thickness;
508 x 508 mm (20 x 20 in.)
Computer
Computer: Laptop computer
Software
User environment: Easy Coat® software
Operating system: Windows® 7 software
Fluid Delivery Methods
Precise Non-Atomized Conformal Coating Application:
Select Coat® SC-104/105 film coater (heated, circulating)
Select Coat® SC-204/205 film coater (non-circulating)
Select Coat® SC-280 film coater (circulating and non-circulating)
Versatile Coating in Three Modes:
SC-200 Swirl Coat® applicator
SC-300 Swirl Coat® applicator
Highly Selective, Precision Jet Coating:
SC-400 PreciseCoat® jet
Versatile Valves:
DV-0x series
Facilities Requirements
System footprint:
1000 mm width x 1329 mm depth (39.3 x 52.3 in.)
Computer keyboard/monitor occupy additional 527 mm (20.7 in.) in the front
Lower door requires 855 mm (33.7 in.) clearance to open in the front
1000 mm clearance in the rear is recommended
Dimensional diagrams on next page.
Air supply: 620 kPa (90 psi. 6.2 Bar), up to 0.34 m3/min
(20.4 m3/hr 12 SCFM) max depending on configuration
Ventilation, air: 340 m3/hr (200 SCFM)
@ 25.4 mm (1.0 in.) water column
Optional, nitrogen source:
410 kPa (60 psi, 4.1 Bar) @ 0.014 m3/min
(0.84 m3/hr 0.5 SCFM); required for moisture
sensitive materials
Main power: 200/240 VAC, 10 A (max), 50/60 Hz
Note: System can run on 120 VAC without heater option installed.
Noise: Peak ≤ 76.0 dBA; Average ≤ 70.7 dBA
System weight: 426 Kg (940 lbs.) max
Standards compliance: SMEMA, CE, NFPA, and SEMI
Standard Features for SL-940
Applicator fluid and air pressures are software-controlled
Solvent-purge station with cups
Door interlock controls
Downdraft ventilation with redundant safety vent switch
Stainless steel interior
Front access hatch with glass
Computer arm adjustable in height and right/left orientation
Easy Coat software
Featured Options
Bar code recognition system, 1D or 2D
Black light
Board presence sensor
Dual-simultaneous applicator capability
Dual-simultaneous programmable pitch
Dual-toggle applicator capability
Flow meter
Laser Fan Width Control (for SC-104/105, -204/205, and -280)
Laser pointer programming tool
Fiducial find camera
Solvent cup with fluid level sensor
Low fluid sensor
Low fluid scale
Material change over (manual)
Pre-queue board station
Programming camera
Four-position tilt (for SC-300 and -400)
Fifth-axis tilt (for SC-104/105, -204/205, and -280)
Light beacon
Factory Information System (FIS): contact your sales representative