Essegi ISM 400

ISM 400

Small dynamic store dehumidified for the storage of the most varied kinds of components

Small; wide variety of storage. 175 x 80cm. The least encumbrance for storing different kinds of components: coils, microprocessors trays, SMT and PTH sticks, frames, stencil plates and many other materials.

Wide selection of positions. Up to 640 different positions for 7/13/15 inch reels.

Zero picking errors.

Three LED light signals indicate the exact location of the components to be extracted. A PDA reader indicates the component code, to avoid errors in the picking phase.

Dynamic storage, no waste.

The components do not have a fixed and determined position, but can be loaded at any free space available. In this way there is a dynamic management of positions and the store always reaches its maximum capacity, without waste of space.

High security lock.On demand it is possible to apply electronic locks that allow access to components to authorized persons only.

Humidity control module plug and play.

Like all ISM models, ISM 400 can also be equipped with the humidity control module. The storage environment is always under control and the moisture level is constantly below 5%.

Accurate calculation of the «Floor Life»

Thanks to the ISM software, the expiration of each component is calculated and plotted with absolute precision. The software prevents use of components whose period of exposure to moisture values ​​higher than 5% has expired. In this way, the expired components can be extracted quickly from the store and brought to the oven for the «baking».

More Productivity

SPEED ALONE IS NOT ENOUGH

In the last years, there has been a continuous race in order to accelerate the components mounting speed. Today there are machines. which are able to mount 65,000 components per hour. Nonetheless, this extraordinary speed is not sufficient to ensure the increase of the productivity.

YOU JUST NEED TO MAKE THE PHASE SUPPLY MORE EFFICIENT

Speed

STORAGESOLUTIONS INTELLIGENT STORES: FASTER. ZERO ERRORS.

  1. a) 27 reels in 15 seconds: recovery time’s record reduction. The machine prepares the stack of reels. The operator only has to open the door and to pick up the reels. Extraction time of a reel: from 12 to 15 seconds.
  2. b) No more human mistake. Because the management software identifies the right component.
  3. c) No more static positions of the components: even more efficiency. Unlike traditional Stores, the components do not have a fixed and determined position. They can be placed in any free position of the store. Even more time saving, even more efficiency.
  4. d) Automatic or semi-automatic: always fast. The advantages of the faster and zero errors management are found: in all the automatic stores (ISM 2000, ISM 3600, ISM 1100) in those semi-automatic (ISM 500 e ISM 400), thanks to the LED and acoustic signalizing system of the right components.
  5. e) Increased operator’s productivity. Another advantage: increased productivity of human resources. While the store selects and prepares the reels, the operator can do other jobs.

Space: something precious

In the economic management of a company, space is a fixed cost that always must be under control, with the increase of the production or by means of organizational changes. It is often necessary to increase the space, sometimes to even acquire new structures. In both cases, large investments are necessary.

GAIN SPACE. SAVE RESOURCES

No human mistake

«Reduction of the possibility of operator’s mistakes in the picking of the components, thanks to the elimination of paper, and the use of automated systems or alarms»

PICKING MADE BY OPERATORS: HIGHER MARGIN OF ERROR

The picking is a job that requires a lot of attention. Even if very expert, an operator can always go wrong: just relying on his memory and on the list with the locations of parts, the margin of error increases.

STORAGESOLUTIONS: ZERO ERRORS PICKING and INCREASE IN YOUR PRODUCTIVITY

MSD Traceability

«Controlled environment with humidity below the 5% e and total traceability for single code, thanks to the ISM software «.

HUMIDITY: THE NUMBER 1 ENEMY FOR MSD COMPONENTS

STORAGESOLUTIONS: humidity CONSTANTLY below 5%

CALCULATION OF THE «FLOOR LIFE»: ABSOLUTE PRECISION

NO MORE VACUUM BAGS.

Traceability

«Total control of the materials in the store and in the production line. Thanks to the ISM software, it is possible to integrate the stores to the production lines in order to know the exact quantity used for each component”

COMPLETE TRACEABILITY, TO PROGRAM WITHOUT WASTE AND ERRORS.

The ISM Software is a complete and powerful management tool. It allows you to integrate cabinets and machines.

ALL ADVANTAGES OF THE ISM SOFTWARE

YOU CAN EASILY APPLY IT TO ALL PROGRAMMS AND MACHINES.

Roi

«It quickly recovers your investment thanks to the significant reduction of costs related to the material handling and to setup preparation time. Moreover, you benefit from the increasing productivity of the pick and place lines”

Versione Posizioni per rolle da 7″, vassoi microprocessori, stecche ecc Posizioni per rolle da 7″/13″/15″, vassoi microprocessori, stecche ecc Positions for sticks etc.
ISM 400 – Standard 80 positions (34mm x 80 cm. E.g.: 720 7″ 8mm reels) 160 positions (34mm x 80 cm. E.g.: 960 15″ 8mm reels)
ISM 400 – 8 shelves 240 positions (34mm x 80 cm. E.g.: 3600 7″ 8mm reels) 80 positions (34mm x 80 cm. E.g.: 960 15″ 8mm reels)
ISM 400 – 10 shelves 400 positions (34mm x 80 cm. E.g.: 3600 7″ 8mm reels)
ISM 400 – 12 80 positions (34mm x 80 cm. E.g.: 720 7″ 8mm reels) 400 positions per sticks etc.

 

Dimensions and technical data
Dimensions: Width=1.75m
Depth=0.8m
Minimum height to transport= 2.15m
Operating height= 2.2m adjustable up to 2,26
Weight: 350-850 (depending on configuration)
Power consumption: average 0,2 KWh – maximum 0,4 KWh
average with 8 units for moisture control 0.4 KWh – maximum 1.5 KWh
Operating System: Microsoft Win7 / Win8 / Win 10;
Microsoft Win Server 2008/2012
Moisture control: Up to 8 units
Other accessories: Mobile PDA