ISM UltraFlex 3600
New for 2016! Maximum capacity 3624 reels. Height of the reels freely configurable up to 88mm.
Exclusive advantage: no need to set up in advance the positions
With ISM Ultraflex 3600 you don’t need to pre-set the height of the inner positions to stock the components.
Maximum flexibility: all heights combinations
Heights configuration practically unlimited. Every tray has a range from a minimum height of 8mm to a maximal height of 88mm. The machine is able to dynamically manage the subdivision of the interior spaces just as occurs with a hard disk.
New ESD 7″ tray: multiuse and with double storage capacity
Not only storage of JEDEC trays, but also of any other material and component that suits to its measures.
It doubles the storage capacity, because it’s able to handle the double reel, for a total of 3.624 positions as 7″ reels with 8mm height regards. If you don’t want to manage the selection of the reel output, the machine can be used with a single reel per tray.
Patented Fast Exit: loads and unloads up to 54 reels simultaneously
Fast Exit: ultra-fast exit system and extraction of the reels in a record time. It loads and unloads up to 54 reels simultaneously (multi-reel management).
Fast Exit: to extract the reel also during the loading / unloading phase
The multiple exit Fast Exit allows great flexibility of management. For example, when, in the load/unload stage, a reel is urgently needed and there is no time to wait for the operation to be finished.
The warehouse can interrupt the load/unload operation, provide with priority the component urgently needed, and then continue again with the load/unload.
Humidity control module Plug and Play.
Like all ISM models, also ISM UltraFlex 3600 can be equipped with the module for humidity control. The warehouse environment is always under control. Moreover, the humidity level is constantly below 5%
Accurate calculation of the “Floor Life”
Thanks to the ISM software, the expiration of each component is calculated and plotted with absolute precision. The software prevents to use components whose exposure period to humidity values higher than 5% has expired. In this way, the expired components can be quickly extracted from the warehouse and brought to the oven for the baking.
SPEED ALONE IS NOT ENOUGH
In the last years, there has been a continuous race in order to accelerate the components mounting speed. Today there are machines. which are able to mount 65,000 components per hour. Nonetheless, this extraordinary speed is not sufficient to ensure the increase of the productivity.
YOU JUST NEED TO MAKE THE PHASE SUPPLY MORE EFFICIENT
STORAGESOLUTIONS INTELLIGENT STORES: FASTER. ZERO ERRORS.
- a) 27 reels in 15 seconds: recovery time’s record reduction. The machine prepares the stack of reels. The operator only has to open the door and to pick up the reels. Extraction time of a reel: from 12 to 15 seconds.
- b) No more human mistake. Because the management software identifies the right component.
- c) No more static positions of the components: even more efficiency. Unlike traditional Stores, the components do not have a fixed and determined position. They can be placed in any free position of the store. Even more time saving, even more efficiency.
- d) Automatic or semi-automatic: always fast. The advantages of the faster and zero errors management are found: in all the automatic stores (ISM 2000, ISM 3600, ISM 1100) in those semi-automatic (ISM 500 e ISM 400), thanks to the LED and acoustic signalizing system of the right components.
- e) Increased operator’s productivity. Another advantage: increased productivity of human resources. While the store selects and prepares the reels, the operator can do other jobs.
Space: something precious
In the economic management of a company, space is a fixed cost that always must be under control, with the increase of the production or by means of organizational changes. It is often necessary to increase the space, sometimes to even acquire new structures. In both cases, large investments are necessary.
GAIN SPACE. SAVE RESOURCES
No human mistake
“Reduction of the possibility of operator’s mistakes in the picking of the components, thanks to the elimination of paper, and the use of automated systems or alarms”
PICKING MADE BY OPERATORS: HIGHER MARGIN OF ERROR
The picking is a job that requires a lot of attention. Even if very expert, an operator can always go wrong: just relying on his memory and on the list with the locations of parts, the margin of error increases.
STORAGESOLUTIONS: ZERO ERRORS PICKING and INCREASE IN YOUR PRODUCTIVITY
“Controlled environment with humidity below the 5% e and total traceability for single code, thanks to the ISM software “.
HUMIDITY: THE NUMBER 1 ENEMY FOR MSD COMPONENTS
STORAGESOLUTIONS: humidity CONSTANTLY below 5%
CALCULATION OF THE “FLOOR LIFE”: ABSOLUTE PRECISION
NO MORE VACUUM BAGS.
“Total control of the materials in the store and in the production line. Thanks to the ISM software, it is possible to integrate the stores to the production lines in order to know the exact quantity used for each component”
COMPLETE TRACEABILITY, TO PROGRAM WITHOUT WASTE AND ERRORS.
The ISM Software is a complete and powerful management tool. It allows you to integrate cabinets and machines.
ALL ADVANTAGES OF THE ISM SOFTWARE
YOU CAN EASILY APPLY IT TO ALL PROGRAMMS AND MACHINES.
“It quickly recovers your investment thanks to the significant reduction of costs related to the material handling and to setup preparation time. Moreover, you benefit from the increasing productivity of the pick and place lines”
|Version||7” H= up to 88mm||13/15” H=up to 88mm|
|ISM 3600- 7″ only||3624 (e.g. with 7″ 8mm reels)|
|ISM 3600- 15″ Only||899 (e.g. with 15″ 8mm reels)|
|ISM 3600- 7″+15″||1912 (e.g. with rolleda 7″ 8mm reels)||445 (e.g. with 15″ 8mm reels)|
|Dimensions and technical data|
Minimum height to transport= 2,35m
Operating height= 2,4m adjustable up to 2,6
|Peso:||1000kg (without trays) 1500kg (with trays)|
|Electrical consumption:||average 0,2 KWh – maximum0,4 KWh
average with 8 units for moisture control 0,4 KWh – maximum 2 KWh
|Sistem:||Microsoft Win7 / Win8 / Win 10;
Microsoft Win Server 2008/2012
|Moisture control:||Up to 20 units|
|Other accessories:||Touch Screen|